Christmas Ornament Jig with Risers

Richard avatar
Richard
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Design Files (2)
  • Round ornament fixture.xcs
  • Round ornament templates.xcs
  • Summary

    I found myself creating a bunch of Christmas ornaments this holiday season. That's no surprise. Some were custom, but others were standard, flat, round ornaments. So as the OCD person I am, I thought, "I need a fixture for these!" Some folks call them jigs, but they're really fixtures.
    
    In particular, I wanted to create some clear acrylic ornaments, and I haven't yet been successful in etching or engraving on clear acrylic with my M1. After reading a bunch about flash back, I knew what I had to do. I set out to create a fixture for engraving round ornaments that would raise them above the base plate or honeycomb panel to avoid burning the underside of the material.
    
    This How-to runs through the process of making these fixtures (or "jigs," if you must). I designed one for 3½" round ornaments and another for 3" rounds. Hopefully these will help you create holiday ornaments in the years to come. I've already seen better results than I've ever had before on clear acrylic.

    Production Info

    Application scenario
    Laser
    Software
    xTool Creative Space
    Machine & processing module
    xTool M1
    10W
    Compatible xTool Machine
    Guidelines for using compatible machines
    xTool D1
    5W, 10W, 20W
    xTool D1 Pro
    5W, 20W, 10W, 40W
    xTool F1 Ultra
    20W
    xTool M1 Ultra
    10W, 20W
    xTool P2S
    55W
    xTool P2
    55W
    xTool F1
    10W
    xTool S1
    10W, 20W, 40W
    xTool M1
    5W
    Material used
    3mm Basswood Plywood
    3mm Basswood plywood purchased on Amazon; Quick Dry Tacky Glue
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